Rutian Intelligent successfully delivered the country's first automated bagging production line for highly viscous materials

——Technological innovation leads the intelligent upgrade of new tea supply chain

Recently, Shanghai Rutian Intelligent Equipment Co., Ltd. (hereinafter referred to as "Rutian Intelligent") reached a strategic cooperation with a well-known domestic fresh fruit tea brand and successfully developed and delivered the country's first automated bagging production line specifically designed for highly viscous materials such as taro paste. Based on Rutian Intelligent's leading horizontal roll film packaging technology, this production line realizes the full process automation of material packaging from "bag making - filling - sealing", overcoming the pain points of material adhesion, low efficiency and standardization difficulties that have long plagued the tea beverage industry in one fell swoop, and setting a new benchmark for the intelligent upgrade of the new tea beverage supply chain.

1. Industry pain points spur technological breakthroughs

Taro paste is the core raw material of the freshly brewed grain tea series. Its high viscosity has led to four long-term problems in the traditional packaging process:

1. Material adhesion is serious and the loss rate is as high as 5%-8%;
2. Low production efficiency makes it difficult to match the supply needs of large-scale stores;
3. There are many manual operations and health risks are difficult to control;
4. Manual filling accuracy is insufficient and product standardization is low.
5. These pain points not only increase the company's operating costs, but also restrict the large-scale development of the new tea beverage industry. Technological innovation is urgently needed to break the bottleneck.

2. Innovative solutions demonstrate technical strength

In response to the common challenges in the above-mentioned industries, Rutian Intelligent relies on its profound technological accumulation in the field of horizontal packaging and its R&D strength as the setter of two group standards such as the "Technical Specifications for Fully Automatic Horizontal Roll Film Online Bag Forming and Packaging Machines" to launch a customized solution specially designed for highly viscous materials. The core advantages are reflected in four major dimensions:

1. Special anti-adhesion process reduces losses from the source

The application of low surface energy materials such as Teflon on the equipment contact surface, combined with the streamlined channel design, reduces the contact area and adhesion between materials and equipment, reducing the material loss rate from the traditional 5%-8% to less than 1.5%, significantly reducing the company's raw material costs.

2. High-precision servo filling system to ensure standardized quality

Equipped with a self-developed servo filling module, it achieves precise control of high-viscosity materials at the gram level (±1g), effectively avoiding weight deviations in manual filling, ensuring the quality consistency of each bag of products, and helping the brand consolidate its quality reputation.

3. Fully automated integrated process, efficiency doubled

The horizontal roll film packaging machine based on Rutian's intelligent core integrates all aspects of bag making, filling, sealing, etc. to achieve a stable output of 120 packages per minute. The production efficiency is 4-6 times higher than that of traditional manual semi-automatic equipment, and can fully support the large-scale raw material supply of national chain stores.

4. Intelligent sealing, visual inspection, strict hygiene and safety control

It is equipped with a multi-level isolation protection design to reduce external pollution during the production process; at the same time, a real-time visual inspection system is added to automatically identify problems such as incomplete sealing and leakage, preventing substandard products from entering the market and meeting the strict health and safety standards of the food industry.

3. The technical strength has been recognized by the industry and the cooperation has achieved remarkable results.

As a national high-tech enterprise and industry standard setter in the field of intelligent flexible packaging equipment, Rutian Intelligent has previously served many leading companies in the food industry such as Yili, Junlebao, and China Resources. This cooperation with a well-known tea brand has once again verified its technical authority and in-depth customization capabilities in the field of complex material packaging.

After the production line was put into use, it brought immediate operational optimization results to customers:

• Cost optimization: The loss rate is reduced to less than 5%, and it is expected to save millions of yuan in raw material costs every year; 2-3 operators are reduced on a single line, and the average annual labor cost saving is about 200,000 yuan;
• Efficiency improvement: The packaging speed of 120 packs/minute effectively solves the problem of tight supply of raw materials during peak periods in stores;
• Quality assurance: The automated process eliminates the uncertainty of manual operations, and the taste consistency of the end product is significantly improved, further strengthening the brand competitiveness.

4. Looking to the future: Continue to promote the intelligence of the new tea supply chain

Rutian Intelligence continues to promote the automation, standardization and intelligent development of China's new tea beverage supply chain with its technological innovation and industry insights in the field of intelligent packaging equipment. The successful delivery of the country's first automated bagging production line for highly viscous materials not only reflects Rutian Intelligent's technological initiative and leadership in segmented fields, but also provides a replicable and scalable automated packaging solution for the entire tea industry.

In the future, Rutian Intelligence will continue to be driven by technology, focus on the complex packaging needs of the food industry, develop more customized, cost-effective intelligent equipment, and work with more industry partners to jointly promote the high-quality development of China's food packaging equipment, help enterprises reduce costs, increase efficiency, and achieve digital transformation.

About Rutian Intelligence

Shanghai Rutian Intelligent Equipment Co., Ltd. is a high-tech enterprise integrating R&D, production and sales. It specializes in horizontal roll film bag making and packaging machines, horizontal bag-feeding packaging machines and intelligent packaging complete line solutions. Its products are widely used in food, medicine, daily chemicals, dairy and other industries. Its service network covers more than 50 countries around the world. It is committed to shortening the packaging technology gap between China and Europe through technological innovation and providing efficient and reliable intelligent packaging services to global customers.