Integrated Filling and Sealing Machine with Modular Intelligent Design for Compliant and Flexible Packaging Application

Demand for integrated filling and sealing equipment keeps expanding within European and American food, pharmaceutical and daily chemical industries. Conventional equipment is subject to obvious limitations including noticeable transmission linkage deviation, limited adaptability to metering specifications, hard-to-clean residual areas and manual parameter setting required during format switching. Such equipment fails to meet mass production standards specified under FDA 21 CFR Part 11, EU GMP and production requirements for new biodegradable materials.Material loss and unplanned downtime create continuous constraints on production line economic benefits.

Shanghai Rutian Intelligent Equipment launches a new generation of modular filling and sealing machine. With full-process servo coordination, sanitary structural layout and digital industrial control system, the equipment delivers universal filling and sealing solutions applicable to multiple dosage forms and package types.

The machine is equipped with distributed servo drive and adaptive PID temperature control system. Closed-loop independent control is applied to procedures including feeding, filling, pressing sealing and edge trimming. Metering precision reaches ±0.5% for liquid and paste materials, and weighing deviation is controlled within ±0.2g for powder products.Multi-section anti-drip filling structure fits high-viscosity and foam-prone raw materials. Temperature fluctuation of heat sealing is limited within ±2℃, enabling consistent airtight sealing for thin eco-friendly films and aluminum foil composite films.Modular quick-detachable metering and sealing die assemblies support more than ten packaging forms such as soft tubes, sachets and cup containers. Tool-free format replacement can be finished within 10 minutes to improve production line flexibility.

All product contact surfaces are made of mirror polished 316L stainless steel with surface roughness Ra≤0.8μm. The machine supports CIP and SIP cleaning procedures, and holds IP65 protection rating suitable for wet clean workshop environments. Relevant certification documents including CE, FDA and ISO 13485 can be acquired for the complete unit.

A quality control system connected with multiple sensors monitors material shortage, sealing defects and package position offset in real time with automatic correction functions. The Mean Time Between Failures (MTBF) reaches 9000 working hours.
Multilingual HMI allows recipe storage and electronic batch record export to satisfy data traceability and validation standards adopted by manufacturers in Europe and North America.

This model can be connected with feeding sorting, online coding and case packing units flexibly. Standalone machine and full production line packages are both available for supply.Remote technical support, IQ/OQ validation documents and localized spare parts supply are provided to assist overseas partners in constructing low-consumption, compliant and expandable automated filling and sealing production lines, which can maintain stable operational efficiency under both small-batch customized orders and large-scale mass production arrangements.